American IronHorse Outlaw problems & recalls
NHTSA records for 2002–2004: 3 recall campaigns and 3 owner complaints. Pick a model year.
By year
What owners complain about (all years)
Recent recalls
Electrical System #04V395000 · 2004 · 2,170 units
Problem: On certain motorcycles, the battery (ytx24hl) could fail during operation.
Risk: The battery failure causes the motorcycle engine to stop suddenly, which could result in a crash.
Fix: Dealers will replace these batteries. the recall began september 1, 2004. owners should contact american ironhorse at 1-817-665-2074.
Service Brakes, Hydraulic #03V521000 · 2003 · 2,395 units
Problem: on certain motorcycles equipped with optional brake rotor-carriers,the rotor-carriers can crack while in service and possibly break.
Risk: This can cause a partial loss of the brake system or the potential for rotor-carrier detachment, which could result in a crash.
Fix: Dealers will replace the rotor-carrier assembly. owner notification began january 26, 2004. owners should contact american ironhorse at 1-817-665-2045.
Fuel System, Gasoline #03V338000 · 2003 · 368 units
Problem: Certain motorcycles may have defective front gas tank mount brackets, which could break in service and breach the tank wall possibly causing fuel spillage.
Risk: Fuel leakage in the presence of an ignition source could result in a fire.
Fix: Dealers will repair the tank by replacing the existing front brackets. any paint affected by the welding process will be refinished. owner notification began on september 17, 2003. owners should contact american ironhorse at 1-817-665-2000.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Outlaw.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
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