MotorDeets

American IronHorse Texas Chopper problems & recalls

NHTSA records for 2002–2007: 3 recall campaigns and 17 owner complaints. Pick a model year.

20022003200420052007

By year

YearRecallsComplaints
200211
200314
200426
200515
200701

What owners complain about (all years)

Electrical System4
Service Brakes, Hydraulic3
Power Train2
Unknown Or Other1
Suspension1
Equipment1
Exterior Lighting1
Vehicle Speed Control1

Recent recalls

Suspension #05V199000 · 2005 · 199 units

Problem: On certain motorcycles equipped with shock absorbers manufactured by progressive suspension, inc. the shock absorbers have a spring plate assembly that was installed upside down resulting in the shock absorber failing to hold the weight of the motorcycle and in some instances could suddenly decompress while the motorcycle is in operation.

Risk: Shock absorber failure will cause the motorcycle to lean greatly to the side of the defective shock absorber increasing the risk of a crash, serious injuries or death.

Fix: Dealers will inspect all shock absorbers and replace all defective shock absorbers free of charge. the recall began on may 18, 2005. owners may contact american ironhorse at 1-888-618-4766.

Electrical System #04V395000 · 2004 · 2,170 units

Problem: On certain motorcycles, the battery (ytx24hl) could fail during operation.

Risk: The battery failure causes the motorcycle engine to stop suddenly, which could result in a crash.

Fix: Dealers will replace these batteries. the recall began september 1, 2004. owners should contact american ironhorse at 1-817-665-2074.

Service Brakes, Hydraulic #03V521000 · 2003 · 2,395 units

Problem: on certain motorcycles equipped with optional brake rotor-carriers,the rotor-carriers can crack while in service and possibly break.

Risk: This can cause a partial loss of the brake system or the potential for rotor-carrier detachment, which could result in a crash.

Fix: Dealers will replace the rotor-carrier assembly. owner notification began january 26, 2004. owners should contact american ironhorse at 1-817-665-2045.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Texas Chopper.

Clymer Print or online manual

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