BMW R 1100 S problems & recalls

Problem: On certain motorcycles, it is possible that the 3rd and 4th transmission gear (shift) wheels may not be securely seated on the intermediate shaft. consequently, when attempting to shift from 5th to 6th gear, engagement of the two gears may occur simultaneously.

Risk: If this happens, the gear wheels could crack resulting in a loss of transmission capability, or, a lock of transmission could occur. the rear wheel could lock which, depending upon traffic and road conditions, and the rider's reaction, could affect the stability of the motorcycle.

Fix: Dealers will inspect the motorcycles and replace the transmission gear box if necessary. owner notification is expected to begin during december 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact bmw at 1-800-831-1117, option #4.

Problem: Vehicle description: motorcycles. the flexible fuel hose leading from the fuel distributor can chafe against the rigid lines of the fuel feed and the return lines. continued chafing of the flexible fuel hose can lead to fuel leakage.

Risk: Fuel leakage, in the presence on an ignition source, could result in a fire.

Fix: Dealers will replace the right side flexible hose with one with a braided cover to prevent chafing. owner notification began october 16, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact bmw at 1-800-831-1117, option #5.

Problem: Vehicle description: motorcycles equipped with high-mounted handlebars. the high-mounted handlebars are position on top of the upper fork clamp and are clamped to the top of each upper fork tube. it is possible for a handlebar to rotate forward.

Risk: If this were to occur while riding, the rider's balance could be upset and a crash and personal injury could result.

Fix: Dealers will degrease the clamping connection parts, rework the positioning tab (if necessary) to fit properly in the corresponding gap in the upper fork clamp, and reset the torque of the clamping connections.

Problem: Vehicle description: motorcycles. due to use of an incorrect thread-locking material in production, it is possible for the rear brake linkage ball end, which is screwed into the rear brake lever, to loosen and eventually detach from the lever.

Risk: If this happens, the rear brake could no longer be applied, increasing the risk of a crash.

Fix: Dealers will remove the brake linkage ball end from the brake lever and reinstall it with a different thread-locking compound, to prevent the ball end from loosening.

Problem: Vehicle description: motorcycles. if the engine backfires during the starting process, it is possible for either throttle body to loosen in its mount, or to disconnect from its mount. if this happens, the fuel line could be damaged or the line and injector could separate from each other, causing fuel leakage.

Risk: Fuel leakage in the presence of an ignition source can result in a fire.

Fix: Dealers will replace the fuel distribution unit. in addition, the connection between the throttle body and the air inlet tube will be secured with two screws to prevent damage to the hose or injector should a backfire occur.