MotorDeets

Harley-Davidson Dyna problems & recalls

NHTSA records for 1996–2014: 5 recall campaigns and 17 owner complaints. Pick a model year.

19961998200020012004200520062007200820122014

By year

YearRecallsComplaints
199611
199801
200001
200101
200411
200521
200615
200703
200801
201211
201401

What owners complain about (all years)

Wheels4
Service Brakes, Hydraulic2
Power Train2
Fuel System, Gasoline1
Electrical System1
Steering1
Equipment1
Engine And Engine Cooling1

Recent recalls

Service Brakes, Hydraulic #14V794000 · 2014 · 19,015 units

Problem: Harley-davidson motor company (harley-davidson) is recalling certain model year 2012 fxst103, flstc, flstc103, flstf, flstf103, fxdl, fxdwg, fxdwg103, fxdc, fxdb, flstn, flstn103, flstc103shrine, flstfb, flstfb103, fxs, fxs103, fls, fls103, fld, fld103, fxdf, and fxdf103 dyna and softail motorcycles manufactured august 22, 2011, through february 24, 2012. in the affected motorcycles, the threads for the brake line banjo bolt in the front brake master cylinder may corrode.

Risk: If the threads corrode, a sudden loss of brake fluid could result, causing a loss of the front brakes, and increasing the risk of a crash.

Fix: Harley-davidson will notify owners, and dealers will flush and inspect the front brake master cylinder and, if necessary, replace the master cylinder, free of charge. the recall is expected to begin on january 22, 2015. owners may contact harley-davidson customer service at 1-800-258-2464. harley-davidson's number for this recall is 0163 and 0164.

Electrical System #06V444000 · 2006 · 19,921 units

Problem: On certain motorcycles, a battery caddy bolt may loosen under normal riding conditions. should this occur, the bolt can back out which allows the battery to shift position and then hold the battery in a position which may allow the battery terminals to contact the metal battery caddy cover and abrade through the positive terminal protective boot.

Risk: If this occurs, the battery can short against the cover, causing sparks and possibly a fire.

Fix: Dealers will replace the center battery caddy bolt. the recall began on november 30, 2006. owners may contact harley-davidson at 1-414-342-4680.

Fuel System, Gasoline #04V607000 · 2004 · 9,501 units

Problem: Certain motorcycles may have been produced with defective fuel shut-off valves. the functionality of the 'on' position and the 'reserve' position of the valve may have been reversed.

Risk: If the bike were operating with the valve in the 'on' position, the bike could run out of fuel, the expected fuel reserve will not be available. this could lead to the driver running out of gas without warning, increasing the risk of a crash.

Fix: Dealers will inspect the fuel valve and replace it, if necessary. the recall began february 7, 2005. owners should contact harley-davidson at 1-414-342-4080.

Fuel System, Gasoline #04V465000 · 2004 · 2,828 units

Problem: On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. on fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. on carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.

Risk: These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.

Fix: Dealers will test each canister for blockage, then replace as necessary. the recall began november 4, 2004. owners should contact harley-davidson at 1-414-343-4056.

Service Brakes, Hydraulic #96V103000 · 1996 · 251 units

Problem: The seal on the rear master cylinder piston can move out of position.

Risk: This condition can result in a loss of rear braking performance increasing the potential for a vehicle accident.

Fix: Dealers will inspect and, if necessary, replace the rear brake master cylinder.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Dyna.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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