MotorDeets

Harley-Davidson FLHRI problems & recalls

NHTSA records for 1997–2006: 1 recall campaign and 12 owner complaints. Pick a model year.

1997200020012002200320052006

By year

YearRecallsComplaints
199701
200001
200112
200210
200303
200502
200603

What owners complain about (all years)

Tires3
Service Brakes, Hydraulic2
Wheels2
Electrical System2
Fuel System, Gasoline1
Steering1
Unknown Or Other1

Recent recalls

Exterior Lighting #02V002000 · 2002 · 28,949 units

Problem: On certain motorcycles, the clips that retain the wiring for the front fender tip light can become detached from the fender, causing the wires to fray and short.

Risk: This could cause the lighting system fuse to blow, leaving the vehicle without an operational front fender tip light, headlight, taillight, running lights, and passing lamps (if equipped).

Fix: Dealers will replace the fender tip light wiring harness retention clips, and inspect and replace, if necessary, any damaged wiring harnesses. owner notification began january 9, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact harley-davidson at 1-414-342-4680.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the FLHRI.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

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