Harley-Davidson FLSTS problems & recalls
NHTSA records for 1990–2000: 2 recall campaigns and 3 owner complaints. Pick a model year.
By year
What owners complain about (all years)
Recent recalls
Fuel System, Gasoline #99V200000 · 1999 · 10,241 units
Problem: Vehicle description: motorcycles. these motorcycles were built with a fuel tank vent fitting that could be plugged allowing the carburetor to overflow fuel.
Risk: This could result in a fire.
Fix: Dealers will inspect the fuel tank vent fitting and, if plugged, will correct this condition.
Electrical System #92V180000 · 1992 · 77,407 units
Problem: The starter relay may short circuit when the vehicle is parked.
Risk: The short circuit in the starter relay may develop enoughheat to cause a fire in the relay, other parts of the motorcycle, and otheritems in the surrounding area.
Fix: Replace the starter relay.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the FLSTS.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
Downloadable service manuals. Pay once, keep it.
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