MotorDeets

Harley-Davidson FLT problems & recalls

NHTSA records for 1990–2001: 3 recall campaigns and 4 owner complaints. Pick a model year.

1990199920002001

By year

YearRecallsComplaints
199010
199922
200021
200101

What owners complain about (all years)

Fuel System, Gasoline2
Engine And Engine Cooling1
Power Train1

Recent recalls

Vehicle Speed Control #99V291000 · 1999 · 52,126 units

Problem: Vehicle description: motorcycles. the bank sensor angle system can malfunction.

Risk: This condition could cause the engine to stall or quit when riding.

Fix: Dealers will correct the bank angle sensor system.

Fuel System, Gasoline #99V292000 · 1999 · 52,126 units

Problem: Vehicle description: motorcycles. the fuel tank vent system can malfunction.

Risk: This condition could cause the engine to stall or quit when riding.

Fix: Dealers will correct the fuel tank vent system.

Exterior Lighting #91V001000 · 1991 · 19,950 units

Problem: Turn signal control modules may continue to flash in the presence of a non-functioning turn signal lamp which is nonconformance to fmvss 108.

Risk: Driver would not be aware that turn signal lamp is notflashing. other drivers would not be warned when the motorcycle was changinglanes or making a turn, and could result in an accident.

Fix: Replace turn signal control module, as necessary.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the FLT.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

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