Harley-Davidson FLTRI problems & recalls
NHTSA records for 1994–2006: 4 recall campaigns and 15 owner complaints. Pick a model year.
By year
What owners complain about (all years)
Recent recalls
Exterior Lighting #04V218000 · 2004 · 31,070 units
Problem: On certain dyna, xl, and touring motorcycles, the tail light bulb can fall out of the socket.
Risk: The tail light and the brake light become inoperative, which could lead to a crash.
Fix: Dealers will replace the bulbs. owner notification began on june 3, 2004. owners should contact harley-davidson at 1-414-342-4680.
Electrical System #04V134000 · 2004 · 81,496 units
Problem: On certain touring and police model motorcycles, the 40 amp main circuit breaker can "open" for reasons other than which it was designed, causing an unexpected interruption of all electrical power to the motorcycle.
Risk: This condition could cause the motorcycle to stall, which could result in a crash.
Fix: Dealers will replace the circuit breaker. owner notification began april 23, 2004. owners should contact harley-davidson at 1-414-343-4056.
Engine And Engine Cooling #99V003000 · 1999 · 14,211 units
Problem: Vehicle description: motorcycles. the engine cam bolt can lose its clamp load and/or break.
Risk: This condition can cause the engine to quit running with or without prior warning. in some instances, the engine could run erratically before quitting.
Fix: Dealers will replace the engine cam bolts and washers.
Electrical System #98V158000 · 1998 · 55,013 units
Problem: Vehicle description: fl touring motorcycles. a loss of electrical power through the ignition switch can occur due to excessive current and other factors.
Risk: This condition can cause the engine to fail to start, operate erratically, or stall.
Fix: Dealers will replace the ignition switch/circuit breaker and install a relay kit.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the FLTRI.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
Downloadable service manuals. Pay once, keep it.
Heads up: we may earn a commission if you buy through these links, at no extra cost to you. We never host or link to pirated manuals. Disclosure