MotorDeets

Harley-Davidson MT500 problems & recalls

NHTSA records for 1997–1999: 4 recall campaigns and 0 owner complaints. Pick a model year.

19971999

By year

YearRecallsComplaints
199740
199940

Recent recalls

Equipment #99V151000 · 1999 · 116 units

Problem: Vehicle description: motorcycles. the owner manual does not contain the proper owner notification as specified in 49 cfr part 575.6.

Risk:

Fix: Owners will be provided with an insert page for the owner's manual.

Equipment #99V148000 · 1999 · 116 units

Problem: Vehicle description: motorcycles. the certification label was omitted. this does not comply with requirements of fmvss no. 120, "tire selection and rims for motor vehicles other than passenger cars."

Risk: If the correct tire information is not given, underrated tires could be placed on the vehicle.

Fix: Dealers will install a certification label on affected motorcycles.

Equipment #99V150000 · 1999 · 116 units

Problem: Vehicle description: motorcycles. the manual choke lever is not labeled in conformance with requirements of fmvss no. 123, "motorcycle controls and displays."

Risk:

Fix: Dealers will label the choke lever.

Service Brakes, Hydraulic #99V149000 · 1999 · 116 units

Problem: Vehicle description: motorcycles. the brake fluid reservoir is not labeled in conformance with requirements of fmvss no. 122, "motorcycle brake systems."

Risk:

Fix: Dealers will label the brake fluid reservoir.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the MT500.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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Downloadable service manuals. Pay once, keep it.

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