MotorDeets

Harley-Davidson Road King problems & recalls

NHTSA records for 1997–2004: 1 recall campaign and 33 owner complaints. Pick a model year.

1997199819992001200220032004

By year

YearRecallsComplaints
199701
199803
199904
200108
200206
200301
2004110

What owners complain about (all years)

Engine And Engine Cooling6
Service Brakes, Hydraulic4
Electrical System4
Suspension4
Power Train3
Wheels2
Fuel System, Gasoline2
Electronic Stability Control1

Recent recalls

Fuel System, Gasoline #04V465000 · 2004 · 2,828 units

Problem: On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. on fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. on carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.

Risk: These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.

Fix: Dealers will test each canister for blockage, then replace as necessary. the recall began november 4, 2004. owners should contact harley-davidson at 1-414-343-4056.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Road King.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

Check Road King manual
Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

Check Road King manual
eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

Check Road King manual

Heads up: we may earn a commission if you buy through these links, at no extra cost to you. We never host or link to pirated manuals. Disclosure