Harley-Davidson Sportster problems & recalls

Problem: Certain motorcycles may have been produced with defective fuel shut-off valves. the functionality of the 'on' position and the 'reserve' position of the valve may have been reversed.

Risk: If the bike were operating with the valve in the 'on' position, the bike could run out of fuel, the expected fuel reserve will not be available. this could lead to the driver running out of gas without warning, increasing the risk of a crash.

Fix: Dealers will inspect the fuel valve and replace it, if necessary. the recall began february 7, 2005. owners should contact harley-davidson at 1-414-342-4080.

Problem: Vehicle description: motorcycles. the certification label incorrectly indicates the front tire size as 100/90-19 57h instead of the corret designation mh90-21 56h. also the certification labels do not contain the correct model designation. this does not meet the requirements of fmvss no. 120, "tire selection and rims for motor vehicles other than passenger cars."

Risk: If incorrect tire information is given, underrated tires could be placed on the motorcycle causing excessive tire wear or, in extreme cases, possible tire blowouts.

Fix: Owners will be provided with new certification labels and installation instructions. if an owner desires, their dealer can install the label for them.

Problem: The seal on the rear master cylinder piston can move out of position.

Risk: This condition can result in a loss of rear braking performance increasing the potential for a vehicle accident.

Fix: Dealers will inspect and, if necessary, replace the rear brake master cylinder.