MotorDeets

Harley-Davidson XL883C problems & recalls

NHTSA records for 2000–2007: 2 recall campaigns and 9 owner complaints. Pick a model year.

200020032004200520062007

By year

YearRecallsComplaints
200001
200310
200403
200503
200602
200710

What owners complain about (all years)

Engine And Engine Cooling4
Exterior Lighting1
Service Brakes1
Service Brakes, Hydraulic1
Power Train1
Engine1

Recent recalls

Electrical System #06V476000 · 2006 · 18,758 units

Problem: On certain motorcycles, as a result of a greater body thickness than used in previous model years, the voltage regulator may contact the front fender under certain conditions. in some cases this contact may allow the front fender to catch on the top side of the regulator body which could impede the operator's ability to steer the vehicle.

Risk: This could result in a crash which could cause injury or death to the rider.

Fix: On motorcycles which do not have accessory engine guards, dealers will install an intermediate mounting bracket that will relocate the voltage regulator to a position which provides more clearance from the front fender. on vehicles with an accessory engine guards, dealers will install the thinnner dimension voltage regulator to avoide the front fender clearance problem. the recall began on janua

Exterior Lighting #04V218000 · 2004 · 31,070 units

Problem: On certain dyna, xl, and touring motorcycles, the tail light bulb can fall out of the socket.

Risk: The tail light and the brake light become inoperative, which could lead to a crash.

Fix: Dealers will replace the bulbs. owner notification began on june 3, 2004. owners should contact harley-davidson at 1-414-342-4680.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the XL883C.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

Check XL883C manual
Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

Check XL883C manual
eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

Check XL883C manual

Heads up: we may earn a commission if you buy through these links, at no extra cost to you. We never host or link to pirated manuals. Disclosure