Harley-Davidson XLH problems & recalls
NHTSA records for 1990–1994: 2 recall campaigns and 0 owner complaints. Pick a model year.
By year
Recent recalls
Structure #93V185000 · 1993 · 1,077 units
Problem: The front fender retention bolts do not meet the proper hardness specifications and may fail.
Risk: Should these bolts fail, the front fender could come incontact with the front tire causing difficulty in controlling the vehicle, whichcould result in an accident.
Fix: Dealers will replace the front fender retention bolts.
Service Brakes, Hydraulic #90V188000 · 1990 · 42,321 units
Problem: The upper mounting bolt for front brake caliper(s) might fracture while in use.
Risk: The front brake system will remain functional, however,the bolt's mating threaded bushing can gradually move out of position far enoughfor the bushing to contact spokes on the motorcycle's front wheel. front wheellockup could occur and result in an accident.
Fix: Replace upper caliper mounting bolts.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the XLH.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
Downloadable service manuals. Pay once, keep it.
Heads up: we may earn a commission if you buy through these links, at no extra cost to you. We never host or link to pirated manuals. Disclosure