MotorDeets

Kawasaki KLR650 problems & recalls

NHTSA records for 1993–2024: 1 recall campaign and 207 owner complaints. Pick a model year.

199319951997199819992000200120022003200520062007200820092017202220232024

By year

YearRecallsComplaints
199302
199501
199701
199806
199907
200008
2001019
2002011
200306
200501
200601
200703
20081116
200906
201701
202201
2023016
202401

What owners complain about (all years)

Exterior Lighting80
Engine And Engine Cooling53
Steering17
Suspension13
Engine9
Electrical System9
Structure8
Power Train5

Recent recalls

Structure #07V244000 · 2007 · 5 units

Problem: On certain motorcycles, the spring retaining pin on the frame may not have been completely welded in place and could fall out, allowing the sidestand to drop into the "parking" position.

Risk: If this occurred while the vehicle was in motion, a crash could occur.

Fix: Kawasaki will repurchase these motorcycles. the recall began on june 1, 2007. all dealers/owners have been notified.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the KLR650.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

Check KLR650 manual
Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

Check KLR650 manual
eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

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