Kawasaki KLX250 problems & recalls
NHTSA records for 2009–2019: 1 recall campaign and 3 owner complaints. Pick a model year.
By year
What owners complain about (all years)
Recent recalls
Fuel System, Other #11V316000 · 2011 · 9,460 units
Problem: Kawasaki is recalling certain model year 2009-2010 klx250 motorcycles. the fuel tank could leak from cracks at the spot weld(s) on the side mount tabs due to stress caused by excessive clearance between the fuel tank and a frame-mounted rubber damper.
Risk: Fuel leakage in the presence of spark or flame could cause a fire or explosion possibly resulting in injury or death.
Fix: Dealers will inspect and correct the fuel tank as necessary, free of charge. the safety recall began on june 16, 2011. owners may contact kawasaki consumer services department at 866-802-9381.
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Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the KLX250.
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