MotorDeets

Kawasaki VN1500 problems & recalls

NHTSA records for 1996–2002: 3 recall campaigns and 12 owner complaints. Pick a model year.

1996199719981999200020012002

By year

YearRecallsComplaints
199611
199722
199801
199912
200002
200103
200201

What owners complain about (all years)

Power Train3
Engine And Engine Cooling3
Tires2
Visibility1
Unknown Or Other1
Service Brakes, Hydraulic1
Electrical System1

Recent recalls

Fuel System, Gasoline #99V067000 · 1999 · 2,779 units

Problem: Vehicle description: motorcycles (vn1500-j1/l) equipped with a digital fuel injection system and a vehicle-down sensor. this feature is designed to prevent the fuel injection system from continuing to pump fuel if the motorcycle falls down, by shutting off the ignition and fuel injection pump. during battery maintenance, the vehicle-down sensor can be dislodged from its normal mounted position. if the sensor is out of position, the motorcycle may not start or may stall during certain driving maneuvers.

Risk: If the sensor is not correctly installed, the engine can crank but not start or the engine could stop during certain riding situations, like leaning over in a turn. sudden loss of engine power could cause the operator to lose their balance resulting in injury or death.

Fix: Dealers will inspect for proper mounting of the sensor and re-install if it is not in the correct position. dealers will also affix to the motorcycle frame, a warning label that provides instructions on repositioning the vehicle-down sensor after servicing the battery.

Power Train #97V233000 · 1997 · 544 units

Problem: Vehicle description: motorcycles. an improperly manufactured transmission gear can cause weakening and eventual breakage of an adjacent gear.

Risk: Gear breakage can result in transmission lockup, causing the operator to lose control of the motorcycle.

Fix: Dealers will inspect these motorcycles and repair affected units.

Electrical System #97V007000 · 1997 · 5,208 units

Problem: Pressure on the battery ground lead (the crimped and soldered termination of the battery cable) from the base of the operator's seat can cause the battery terminal to short out inside the battery.

Risk: This condition could disable the battery and the motorcycle's electrical system increasing the risk of a vehicle crash.

Fix: Dealers will replace the existing battery cables with a newly designed cable and inspect the battery to verify that no damage has occurred.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the VN1500.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

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