MotorDeets

Kawasaki VN1600-A1L problems & recalls

NHTSA records for 2003–2003: 3 recall campaigns and 0 owner complaints. Pick a model year.

2003

By year

YearRecallsComplaints
200330

Recent recalls

Fuel System, Gasoline #07V216000 · 2007 · 4,352 units

Problem: On certain motorcycles, the fuel tank is mounted to the chassis by means of tabs that are spot welded to the tank, then braised/welded around a portion of their circumference.

Risk: Under certain conditions, repeated stress can crack the tank at the location of the tabs, and allow fuel to leak.

Fix: Dealers will replace the fuel tank. the recall began on june 25, 2007. owners may contact kawasaki at 1-866-802-9381.

Engine And Engine Cooling #04V063000 · 2004 · 5,850 units

Problem: On certain motorcycles, the muffler brackets could crack allowing the muffler to become loose and potentially separate from the main exhaust pipes.

Risk: This could result in a crash.

Fix: Dealers will reinforce the muffler brackets. owner notification began on february 17, 2004. owners should contact kawasaki at 1-866-802-9381.

Engine And Engine Cooling #04V023000 · 2004 · 6,958 units

Problem: On certain 2003 vulcan 1500 classic, 1500 drifter, 2003-2004 1500 mean streak, 2003 1600 classic, and 2003-2004 nomad fl model motorcycles, high oil pressure upon a cold start-up can deform the oil filter cartridge.

Risk: This could cause oil to leak from the oil filter, which could result in a crash.

Fix: Dealers will replace the oil filter. owner notification began on february 2, 2004. owners should contact kawasaki at 1-949-770-0400.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the VN1600-A1L.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

Check VN1600-A1L manual
Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

Check VN1600-A1L manual
eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

Check VN1600-A1L manual

Heads up: we may earn a commission if you buy through these links, at no extra cost to you. We never host or link to pirated manuals. Disclosure