Kawasaki Vulcan 1500 problems & recalls
NHTSA records for 1994–2002: 1 recall campaign and 28 owner complaints. Pick a model year.
By year
What owners complain about (all years)
Recent recalls
Fuel System, Gasoline #99V338000 · 1999 · 2,800 units
Problem: Vehicle description: motorcycles. the fuel hose from the fuel filter to the throttle assembly can rub against the bottom of the fuel pump plate and develop a leak.
Risk: Fuel leakage in the presence of an ignition source can result in a fire.
Fix: Dealers will replace the fuel hose with a molded hose that curves away from the fuel pump plate. also, a new bracket and grommet will be added to hold the new hose in position. the fuel return hose will also be replaced.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Vulcan 1500.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
Downloadable service manuals. Pay once, keep it.
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