Kawasaki Vulcan 2000 problems & recalls
NHTSA records for 2004–2009: 2 recall campaigns and 2 owner complaints. Pick a model year.
By year
What owners complain about (all years)
Recent recalls
Exterior Lighting #09V072000 · 2009 · 18 units
Problem: Kawasaki is recalling 18 my 2009 vulcan 2000 motorcycles. these motorcycles fail to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the headlamp assembly includes multiple bulb and lens elements. the noncompliant headlamps were assembled with lenses incorrectly positioned, affecting photometric performance.
Risk: Inadequate lighting could reduce visibility of motorcycle increasing the risk of a crash.
Fix: Dealers will inspect the headlights and replace it free of charge. the recall began on march 13, 2009. owners may contact kawasaki at 866-802-9381.
Service Brakes, Hydraulic #04V367000 · 2004 · 3,019 units
Problem: On certain motorcycles, the front brake hose can become trapped between the front fork and fender, with subsequent motion of the front suspension abrading the brake hose.
Risk: Continued use of the motorcycle with the brake hose trapped in this position could cause a brake fluid leak creating the possibility of a crash resulting in injury or death.
Fix: Dealers will add a bracket to support the brake hoses, and prevent them from inadvertently being pushed forward into the fender/fork interface area. the recall began on august 2, 2004. owners should contact kawasaki at 1-866-802-9381.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Vulcan 2000.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
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