MotorDeets

Kawasaki Vulcan 2000 problems & recalls

NHTSA records for 2004–2009: 2 recall campaigns and 2 owner complaints. Pick a model year.

200420072009

By year

YearRecallsComplaints
200411
200701
200910

What owners complain about (all years)

Power Train1
Steering1

Recent recalls

Exterior Lighting #09V072000 · 2009 · 18 units

Problem: Kawasaki is recalling 18 my 2009 vulcan 2000 motorcycles. these motorcycles fail to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the headlamp assembly includes multiple bulb and lens elements. the noncompliant headlamps were assembled with lenses incorrectly positioned, affecting photometric performance.

Risk: Inadequate lighting could reduce visibility of motorcycle increasing the risk of a crash.

Fix: Dealers will inspect the headlights and replace it free of charge. the recall began on march 13, 2009. owners may contact kawasaki at 866-802-9381.

Service Brakes, Hydraulic #04V367000 · 2004 · 3,019 units

Problem: On certain motorcycles, the front brake hose can become trapped between the front fork and fender, with subsequent motion of the front suspension abrading the brake hose.

Risk: Continued use of the motorcycle with the brake hose trapped in this position could cause a brake fluid leak creating the possibility of a crash resulting in injury or death.

Fix: Dealers will add a bracket to support the brake hoses, and prevent them from inadvertently being pushed forward into the fender/fork interface area. the recall began on august 2, 2004. owners should contact kawasaki at 1-866-802-9381.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Vulcan 2000.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

Check Vulcan 2000 manual
Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

Check Vulcan 2000 manual
eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

Check Vulcan 2000 manual

Heads up: we may earn a commission if you buy through these links, at no extra cost to you. We never host or link to pirated manuals. Disclosure