MotorDeets

Kawasaki ZX636 B1 problems & recalls

NHTSA records for 2003–2003: 1 recall campaign and 1 owner complaint. Pick a model year.

2003

By year

YearRecallsComplaints
200311

What owners complain about (all years)

Engine And Engine Cooling1

Recent recalls

Engine And Engine Cooling #03V387000 · 2003 · 11,018 units

Problem: On certain motorcycles, the welds securing the muffler to its clamp could fail from vibration, allowing the muffler to separate from the exhaust pipe.

Risk: This can increase the risk of a crash.

Fix: Dealers will inspect the muffler and install a rubber damper. owner notification began on october 20, 2003. owners should contact kawasaki at 1-866-802-9381.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the ZX636 B1.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

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