MotorDeets

KTM 500 Exc problems & recalls

NHTSA records for 2012–2016: 1 recall campaign and 3 owner complaints. Pick a model year.

201220132016

By year

YearRecallsComplaints
201210
201312
201601

What owners complain about (all years)

Service Brakes1
Tires1
Unknown Or Other1

Recent recalls

Fuel System, Gasoline #12V531000 · 2012 · 1,181 units

Problem: Ktm north america, inc.'s (ktm) is recalling certain model year 2012 and 2013 350 exc-f and 500 exc motorcycles manufactured from september 2011 through august 2012. due to the supplier's manufacturing inconsistencies, the preformed fuel hoses may develop cracks or holes at either end. during use, the fuel hoses, located between the fuel tank and the throttle body fuel rail, may allowing fuel to leak.

Risk: The fuel may leak onto the rear tire while the motorcycle is being ridden, increasing the risk of a crash. it is also possible that, in the presence of an ignition source, a fire can occur.

Fix: Ktm will notify owners, and dealers will replace the defective fuel hoses free of charge. the safety recall began on december 11, 2012. owners may contact ktm customer relations at 1-888-985-6090.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 500 Exc.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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Downloadable service manuals. Pay once, keep it.

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