MotorDeets

Suzuki AN400 Burgman problems & recalls

NHTSA records for 2003–2004: 1 recall campaign and 1 owner complaint. Pick a model year.

20032004

By year

YearRecallsComplaints
200310
200401

What owners complain about (all years)

Electrical System1

Recent recalls

Electrical System #05V372000 · 2005 · 5,869 units

Problem: On certain scooters, if the ignition switch is not fully turned from the 'off' to the 'on' position, there may be unstable contact between the ignition switch contacts. this can cause arcing in the ignition switch.

Risk: Heat from the arcing can melt the internal switch base plate. if the scooter is ridden in this condition, the ignition switch may fail. if this happens, the engine will stall, the lights will go out, and the operator may be unable to restart the scooter. this could result in a crash.

Fix: Dealers will replace the ignition switch terminal case assembly free of charge. the recall began on september 7, 2005. owners may contact suzuki at 1-800-255-2550.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the AN400 Burgman.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

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