MotorDeets

Suzuki AN650 problems & recalls

NHTSA records for 2005–2015: 3 recall campaigns and 21 owner complaints. Pick a model year.

200520062007200820092012201320142015

By year

YearRecallsComplaints
200513
200605
200703
200801
200906
201210
201311
201410
201502

What owners complain about (all years)

Electrical System8
Structure4
Power Train3
Engine And Engine Cooling3
Fuel System, Gasoline1
Service Brakes1
Visibility1

Recent recalls

Engine And Engine Cooling #15V852000 · 2015 · 6,214 units

Problem: Suzuki motor of america, inc. (suzuki) is recalling certain model year 2013-2014 sfv650 and an650a, and 2012-2014 dl650a motorcycles. contamination from component production and storage combined with manufacturing variations may result in excessive tappet and camshaft wear within the engines of the affected motorcycles.

Risk: The excessive wear may result in an engine stall, increasing the risk of a crash.

Fix: Suzuki will notify owners, and dealers will inspect the tappet clearance, replacing the tappets and camshafts, as necessary. all motorcycles that have less than 2500 miles will have their tappets and camshafts replaced since wear may not be evident. these repairs will be performed free of charge. the recall began on february 5, 2016. owners may contact suzuki customer service at 1-714-996-7040

Exterior Lighting #12V038000 · 2012 · 1,396 units

Problem: Suzuki is recalling certain model year 2012 an400, an650, and dl650 scooters and motorcycles manufactured prior to december 17, 2011, because the lever-mounted brake light actuating switch(es) may fail.

Risk: On the an400 and an650 models, failure of the switches will prevent the scooters from starting. on all of the affected models, failure of the brake light switch(es) may cause the brake lights to not illuminate when a scooter or motorcycle is braking, thereby increasing the risk of a crash with a trailing vehicle.

Fix: Suzuki will notify owners, and suzuki distributors will replace the brake light actuating switch, free of charge. the safety recall began on february 13, 2011. owners may contact suzuki at 1-714-996-7040.

Fuel System, Gasoline #05V497000 · 2005 · 769 units

Problem: On certain scooters, the fuel pump retaining ring may have been improperly installed resulting in improper seating of the fuel pump retaining ring on the fuel tank due to misalignment of the threads.

Risk: If the fuel pump retaining ring is not properly seated on the fuel tank, the fuel pump retaining ring could be deformed during normal expansion of the plastic fuel tank, resulting in insufficient sealing performance and fuel leakage. this could present a fire safety hazard and risk of injury or death.

Fix: Dealers will repair or replace the fuel pump retaining ring. the recall began on november 3, 2005. owners may contact suzuki at 714-572-1490.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the AN650.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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Downloadable service manuals. Pay once, keep it.

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