MotorDeets

Suzuki DR-Z400SM problems & recalls

NHTSA records for 2007–2025: 2 recall campaigns and 3 owner complaints. Pick a model year.

20072008201820232025

By year

YearRecallsComplaints
200701
200801
201810
202301
202510

What owners complain about (all years)

Fuel System, Other1
Air Bags1
Engine1

Recent recalls

Service Brakes, Hydraulic #25V873000 · 2025 · 3,003 units

Problem: Suzuki motor usa, llc (suzuki) is recalling certain 2025-2026 dr-z400s and 2025 dr-z400sm motorcycles. the reservoir tank cap fixing screws may have been incorrectly tightened, allowing brake fluid to leak. as such, these vehicles fail to comply with the requirements of federal motor vehicle safety standard (fmvss) number 122, “motorcycle brake systems.”

Risk: A brake fluid leak can reduce braking ability, increasing the distance required to stop and the risk of a crash.

Fix: Dealers will tighten the screws, free of charge. owner notification letters were mailed january 9, 2026. owners may contact suzuki customer service at 1-800-934-0934. vehicle identification numbers (vins) involved in this recall became searchable on nhtsa.gov on december 20, 2025.

Exterior Lighting #18V441000 · 2018 · 191 units

Problem: Suzuki motor of america, inc. (suzuki) is recalling certain 2018 suzuki dr-z400s and dr-z400sm motorcycles. during assembly the resin that fills the rear brake stop lamp switch may have adhered to the internal contacts, which can prevent the brake lamp from illuminating.

Risk: If the brake lights do not illuminate, it can increase the risk of a crash.

Fix: Suzuki will notify owners, and dealers will install a new stop lamp switch assembly, free of charge. the recall began on july 16, 2018. owners may contact suzuki customer service at 1-800-934-0934. suzuki's number for this recall is 2a84.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the DR-Z400SM.

Clymer Print or online manual

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