MotorDeets

Suzuki Intruder problems & recalls

NHTSA records for 1991–2002: 1 recall campaign and 96 owner complaints. Pick a model year.

199119921993199419951996199719981999200020012002

By year

YearRecallsComplaints
199101
199211
199312
199414
199505
199607
199703
1998013
1999014
2000018
2001014
2002014

What owners complain about (all years)

Power Train28
Fuel System, Gasoline20
Service Brakes, Hydraulic15
Engine And Engine Cooling8
Suspension5
Vehicle Speed Control4
Exterior Lighting2
Fuel System, Other2

Recent recalls

Steering #94V036000 · 1994 · 9,965 units

Problem: Cracks develop on handlebars between the handlebar stays (handlebar mounting brackets) due to the softness of the cushion shock absorbers of the handlebar stays.

Risk: The cracks may cause looseness of the handlebar which may result in loss of control and an accident.

Fix: Suzuki dealers will replace the handlebar stay cushion rubbers and the handlebar of the affected vehicles.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Intruder.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

Check Intruder manual
Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

Check Intruder manual
eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

Check Intruder manual

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