MotorDeets

Suzuki SV650 problems & recalls

NHTSA records for 2000–2009: 2 recall campaigns and 12 owner complaints. Pick a model year.

200020012002200320042005200620082009

By year

YearRecallsComplaints
200013
200103
200201
200310
200410
200511
200610
200802
200902

What owners complain about (all years)

Engine And Engine Cooling5
Electrical System3
Suspension1
Structure1
Power Train1
Fuel/Propulsion System1

Recent recalls

Fuel System, Gasoline #06V013000 · 2006 · 4,841 units

Problem: On certain california-specification model motorcycles, repeated stress from vibration can cause a crack to form in the area where the liquid/vapor separator bracket is welded inside the fuel tank. this can allow fuel leakage to occur.

Risk: Fuel leakage in the presence of an ignition source can result in a fire.

Fix: Dealers will replace the fuel tank free of charge. the recall began on february 3, 2006. customers may contact american suzuki at 714-572-1490.

Engine And Engine Cooling #00V009000 · 2000 · 1,458 units

Problem: Vehicle description: passenger vehicles. the motorcycle crankcase design allows the creation of air pockets near the oil pump inlet due to sloshing of the oil in the crankcase. if the oil pump draws air, inadequate lubrication to the engine occurs, causing severe engine damage and resulting in engine failure.

Risk: Sudden engine failure while riding could cause rear wheel lockup, allowing the driver to lose control of the motorcycle.

Fix: Dealers will install an oil plate to prevent the creation of air pockets in the area of the oil pump inlet.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the SV650.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

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