MotorDeets

Suzuki VL1500 problems & recalls

NHTSA records for 1998–2008: 1 recall campaign and 42 owner complaints. Pick a model year.

19981999200020012002200320042005200620072008

By year

YearRecallsComplaints
199812
199911
200011
200113
200211
200311
200416
2005113
200610
200709
200805

What owners complain about (all years)

Fuel System, Gasoline13
Electrical System10
Suspension4
Structure3
Steering3
Vehicle Speed Control2
Engine2
Service Brakes, Hydraulic2

Recent recalls

Fuel System, Gasoline #06V025000 · 2006 · 37,911 units

Problem: On certain motorcycles, stress around the right front fuel tank mounting point can cause hairline fatigue cracks to form. this can result in a fuel leak.

Risk: In the presence of an ignition source, a fuel leak can result in a fire.

Fix: Dealers will inspect the fuel tank and install improved cushions that mount and support the fuel tank. any fuel tanks that are found to have a crack will be replaced. if a tank is found to have a crack and a replacement tank is not available, fuel tank sealant will be applied to the tank as an interim repair. when the replacement tank becomes available, the owner will be contacted and a replace

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the VL1500.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

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