Suzuki VZ800 problems & recalls

Problem: On certain motorcycles, the ignition switch wiring harness may have been improperly routed at the time of production. if the wiring harness is not routed properly, it can rub against the clutch cable/throttle cable.

Risk: Continued rubbing may eventually lead to a short circuit which may cause the engine to stall or the lights to go out. this will increase the chance of a crash resulting in serious injury or death.

Fix: Dealers will re-route the ignition switch wiring harness and replace the lock set including the ignition switch along with the clutch cable/throttle cable free of charge. the recall began on january 6, 2006. owners may contact suzuki at 714-572-1490.

Problem: This campaign involves certain marauder model motorcycles equipped with california evaporative emissions equipment. when a motorcycle is parked after city driving in heavy traffic, under some conditions, elevated pressure in the fuel tank vent line can cause back pressure in through the surge control valve.

Risk: On some occasions this can cause liquid fuel from rear carburetor air filter box. in the presence of an ignition source this fuel leakage can cause a fire.

Fix: Dealers will replace the carbon canister with a newly designed canister and associated vent line changes will be made. the recall began on july 30, 2004. owners should contact suzuki at 1-800-255-2550.