Triumph Bonneville America problems & recalls
NHTSA records for 2002–2004: 2 recall campaigns and 7 owner complaints. Pick a model year.
By year
What owners complain about (all years)
Recent recalls
Suspension #04V496000 · 2004 · 1,647 units
Problem: On certain motorcycles, there may be a poor weld on the rear suspension unit body.
Risk: Failure of the rear suspension unit may compromise the stability of the motorcycle which could result in a crash.
Fix: Dealers will replace the rear suspension units. the recall began on december 20, 2004. owners should contact triumph at 1-678-854-2010.
Electrical System #04V262000 · 2004 · 2,792 units
Problem: On some motorcycles, under certain assembly conditions, the electrical power supply cable to the starter motor may come into direct contact with the oil cooler return pipe. this could cause the insulation on the starter cable to degrade.
Risk: Should the starter motor cable insulation become worn, a 12-volt electrical short would occur, increasing the risk of a fire or not allowing the motorcycle to start.
Fix: Dealers will examine the cable for signs of contact with the oil cooler pipe. the cable will be re-positioned. the recall began november 20, 2004. owners should contact triumph at 1-678-854-2010.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the Bonneville America.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
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