MotorDeets

2002 Chevrolet Astro: Recalls, Problems & MPG

Here are the deets on the 2002 Chevrolet Astro: 1 recall, 70 owner complaints and up to 17 mpg combined.

1vehicle recalls
70owner complaints
7mention a crash
17best combined mpg
2002 Chevrolet Astro
Photo: MercurySable99 · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

1 vehicle recall from the manufacturer, plus 2 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Exterior lights Vehicle recall #05V099000 · 2005 · 77,055 vehicles

What's wrong: On certain minivans, the multifunction switch May develop an open circuit condition in the stop lamp or hazard lamp circuit that results in the stop lamps and hazard lamps being inoperative.

Why it matters: The loss of stop lamps and rear hazard lamps could fail to warn a following driver that the vehicle is braking and/or is stopped and could lead to a vehicle crash.

The fix: Dealers will replace the hazard warning flasher switch and apply special grease to the contacts at the time of installation of the module free of charge. The repair would be used in vehicles in which the hazard slider button is still movable. If a vehicle has a hazard slider button that is not…

2 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles

What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.

Fuel system Equipment recall #06E043000 · 2006 · 88,303 vehicles

What's wrong: Certain replacement fuel filters, fram brand name p/n g3727, with date codes x52911 through x60801 sequentially or x600141 and a mexico country or origin marking on the fuel filter housing manufactured from October 18, 2005, through March 21, 2006, sold for use on the vehicles listed above and on certain school buses. (to see the school bus engine sizes, click on "document search" and then "bus applications"). The…

Why it matters: This condition May cause an inadequate seal at the connection, potentially leading to a fuel leak. In the presence of an ignition source, a fire could occur.

The fix: Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 3 mention a fire, 4 injuries and 4 deaths were reported.

Brakes (hydraulic)20
Electrical13
Seat belts8
Steering7
Speed control / throttle5
Transmission & drivetrain5
Body & structure5
Tires4

What owners describe

The 2002 Chevrolet Astro has 70 owner complaints, ranking #12 of 16 Astro model years for complaints (well below the 164 average). Complaints peaked in 2003 (12 filed that year). The typical problem showed up when the car was about 3 years old, at a median of 60,000 miles. Neighboring years: 2001 (91 complaints, 1 recalls), 2003 (62 complaints, 1 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
4.3 L 6-cylAutomatic 4-spdRear-Wheel Drive152017Regular
4.3 L 6-cylAutomatic 4-spdRear-Wheel Drive141816Regular
4.3 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive141815Regular
4.3 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive131715Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2002 Chevrolet Astro.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 2002 Chevrolet Astro manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 2002 Chevrolet Astro manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 2002 Chevrolet Astro manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2002 Chevrolet Astro manual

Heads up: we may earn a commission if you buy through these links, at no extra cost to you. Prices checked 2026-10 and can change. We never host or link to pirated manuals. Disclosure

FAQ

Does the 2002 Chevrolet Astro have any recalls?

Yes. NHTSA lists 1 vehicle recall for the 2002 Chevrolet Astro, plus 2 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2002 Chevrolet Astro problems?

Owners have filed 70 complaints with NHTSA. The most-reported areas are brakes (hydraulic) (20), electrical (13), seat belts (8).

What gas mileage does the 2002 Chevrolet Astro get?

EPA ratings run up to 17 mpg combined (4.3 L, Automatic 4-spd), across 4 engine and transmission combos.

Where can I get a 2002 Chevrolet Astro repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Astro years

1990199119921993199419951996199719981999200020012002200320042005