2004 Chevrolet Aveo: Recalls, Problems & MPG
Here are the deets on the 2004 Chevrolet Aveo: 2 recalls, 206 owner complaints and up to 27 mpg combined.
Recalls
2 vehicle recalls from the manufacturer. Repairs are free. Check your VIN to see if one is still open on your car.
Seat belts Vehicle recall #04V407000 · 2004 · 32,301 vehicles
What's wrong: On certain passenger vehicles, the rear safety belt can become twisted.
Why it matters: If this occurs the safety belt retractor May lock in position so that the belt cannot be used. In the event of a vehicle crash, personal injury to the seat occupant could occur.
The fix: Dealers will install a safety belt webbing guide to prevent the belt from twisting. The recall began on October 15, 2004. Owners should contact Chevrolet at 1-800-630-2438. Vehicle owners located in guam should contact gm customer assistance at 1-671-648-8453.
Exterior lights Vehicle recall #14V261000 · 2014 · 218,000 vehicles
What's wrong: In the affected vehicles, there May be heat generated within the drl module located in the center console in the instrument panel, which could melt the drl module.
Why it matters: If the drl module melts due to the heat generation, it could cause a vehicle fire.
The fix: Gm will notify owners, and dealers will install a revised drl module, inspect the wiring connector for heat damage, and clean the drl circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 9 mention a fire, 20 injuries and 2 deaths were reported.
What owners describe
- Engine & cooling (62): the most common themes are stalls / loses power (9), warning light on (8), fire / smoke (5).
- Electrical (37): the most common themes are fire / smoke (13), electrical failure (11), stalls / loses power (8).
- Airbags (23): the most common themes are fails to deploy (14), warning light on (6).
- Engine (21): the most common themes are stalls / loses power (12), noise or vibration (6), fire / smoke (4).
The 2004 Chevrolet Aveo has 206 owner complaints, ranking #3 of 9 Aveo model years for complaints (about average; the typical year has 147). Complaints peaked in 2010 (30 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 60,000 miles. Neighboring years: 2005 (235 complaints, 1 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 1.6 L 4-cyl | Manual 5-spd | Front-Wheel Drive | 23 | 32 | 27 | Regular |
| 1.6 L 4-cyl | Automatic 4-spd | Front-Wheel Drive | 23 | 31 | 26 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Chevrolet Aveo.
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FAQ
Does the 2004 Chevrolet Aveo have any recalls?
Yes. NHTSA lists 2 vehicle recalls for the 2004 Chevrolet Aveo. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2004 Chevrolet Aveo problems?
Owners have filed 206 complaints with NHTSA. The most-reported areas are engine & cooling (62), electrical (37), airbags (23).
What gas mileage does the 2004 Chevrolet Aveo get?
EPA ratings run up to 27 mpg combined (1.6 L, Manual 5-spd), across 2 engine and transmission combos.
Where can I get a 2004 Chevrolet Aveo repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.