MotorDeets

1996 Chevrolet S10: Recalls, Problems & MPG

Here are the deets on the 1996 Chevrolet S10: 7 recalls, 668 owner complaints and up to 23 mpg combined.

7vehicle recalls
668owner complaints
111mention a crash
23best combined mpg
1996 Chevrolet S10
Photo: MercurySable99 · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

7 vehicle recalls from the manufacturer, plus 3 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Transmission & drivetrain Vehicle recall #96V035000 · 1996 · 24,906 vehicles

What's wrong: Some of these trucks were built with transmissions containing parts which were not machined to gm's specifications.

Why it matters: These transmissions could seize and lock the rear drive wheels while the truck is being driven causing a loss of vehicle control increasing the potential for a vehicle accident.

The fix: Dealers will inspect the transmission main shaft output torque using a special tool. If the output torque does not meet specifications, the transmission will be replaced.

Visibility (wipers, glass) Vehicle recall #97V008001 · 1997 · 55 vehicles

What's wrong: The top coat paint severely peels due to overbaking of the powder primer prior to the top coat application. Since the windshield primer and adhesive adhere to the top coat paint onthe windshield opening flange, the windshield does not comply with Federal Motor Vehicle Safety Standard no. 212, "windshield mounting."

Why it matters: In the event of a vehicle crash, the windshield May not stay in place as required by fmvss no. 212.

The fix: All vehicles have been repurchased. This campaign is 100%.

Seat belts Vehicle recall #97V096001 · 1997 · 586,058 vehicles

What's wrong: The outboard safety belt webbing on the driver's and/or passenger's seat can separate during a frontal impact.

Why it matters: If a separation occurred and there were secondary crash events or vehicle rollover, there would be no belt restraint of the occupant and increased injuries could occur.

The fix: Dealers will install a protective cover over the recliner mechanism.

Brakes (hydraulic) Vehicle recall #97V146001 · 1997 · 146,167 vehicles

What's wrong: 3l engines. The front brake line can contact the left-hand side of the engine oil pan causing the brake line to wear to the point of brake fluid loss during brake application.

Why it matters: Brake fluid loss can reduce braking effectiveness and increase stopping distances resulting in a vehicle crash without prior warning.

The fix: Dealers will inspect the clearance between the oil pan and the brake line. If the clearance is 6mm or less, dealers will install an additional brake line clip and if there was contact between the oil pan and brake line, the front brake line will be replaced.

Visibility (wipers, glass) Vehicle recall #98V150001 · 1998 · 1,557,585 vehicles

What's wrong: Solder joints near the wiring harness connector can crack causing the windshield wipers to work intermittently.

Why it matters: This condition can result in inoperative wipers, reducing a driver's visibility, and increasing the risk of a vehicle crash.

The fix: Dealers will replace the wiper motor circuit board and cover.

Brakes (hydraulic) Vehicle recall #99V193000 · 1999 · 1,125,749 vehicles

What's wrong: Under certain driving conditions the switch which signals the ABS system whether the vehicle is in 2-wheel or 4-wheel drive can malfunction causing increased stopping distances during ABS stops while in the two-wheel drive mode.

Why it matters: If this occurred at a time when minimum stopping distance was required, a vehicle crash could occur without prior warning.

The fix: Dealers will replace or repair the 4-wheel/2-wheel drive switch.

Visibility (wipers, glass) Vehicle recall #03V159000 · 2003 · 1,755,876 vehicles

What's wrong: On certain minivans, pickup trucks, and sport utility vehicles with certain model-engine combinations, the windshield wiper motor May fail due to cracked solder joints on the controller circuit board. The windshield wipers could work intermittently or not at all.

Why it matters: If this were to occur during bad weather, driver visibility would be reduced, which could result in a crash.

The fix: Dealers will replace the wiper motor circuit board and cover. Owner notification began on June 19, 2003.

3 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Brakes (hydraulic) Recall #99I006000 · 1999 · 2,400,000 vehicles

What's wrong: This is not a safety recall in accordance with the safety act. However, it is deemed a safety improvement campaign by the agency. Vehicle description: certain light duty pickup trucks, sport utility vehicles, or minivans equipped with 3-sensor ABS (antilock braking system) ebc4 units.

Why it matters: These vehicles can experience extended stopping distances during ABS stops on certain multiple surfaces, increasing the risk of a crash.

The fix: Dealers will modify the computer program which operates the ABS unit on some vehicles, or replace the computer on others to improve the performance of the ABS on these surfaces.

Fuel system (other) Equipment recall #07E021000 · 2007 · 742 vehicles

What's wrong: Certain delphi fuel pressure regulators, p/nos. Fp10020-11b1, fp10026-11b1, and fp10027-11b1, sold after January 9, 2007, as aftermarket equipment for various passenger vehicles listed above. The universal pressure regulators (upr) were produced without an o'ring and retainer.

Why it matters: Fuel May leak, possibly resulting in a fire.

The fix: Delphi will notify owners and replace the upr free of charge. The recall began on April 23, 2007. Owners can contact delphi at 877-411-8770.

Exterior lights Equipment recall #09E025000 · 2009 · 42,540 vehicles

What's wrong: Dope, Inc. is recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.

Why it matters: Decreased lighting visibility May result in a vehicle crash.

The fix: Dope, Inc. will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on July 28, 2009.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 11 mention a fire, 55 injuries and 1 deaths were reported.

Brakes (hydraulic)208
Visibility (wipers, glass)100
Airbags74
Engine & cooling71
Transmission & drivetrain68
Electrical41
Speed control / throttle38
Equipment36

What owners describe

The 1996 Chevrolet S10 has 668 owner complaints, ranking #3 of 19 S10 model years for complaints (2.2× the average S10 year). Complaints peaked in 1999 (144 filed that year). The typical problem showed up when the car was about 3 years old, at a median of 79,500 miles. Neighboring years: 1995 (911 complaints, 5 recalls), 1997 (469 complaints, 6 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
2.2 L 4-cylManual 5-spdRear-Wheel Drive202723Regular
2.2 L 4-cylAutomatic 4-spdRear-Wheel Drive182520Regular
4.3 L 6-cylAutomatic 4-spdRear-Wheel Drive182219Regular
4.3 L 6-cylManual 5-spdRear-Wheel Drive162319Regular
4.3 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive152017Regular
4.3 L 6-cylManual 5-spd4-Wheel or All-Wheel Drive152017Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1996 Chevrolet S10.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 1996 Chevrolet S10 manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 1996 Chevrolet S10 manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 1996 Chevrolet S10 manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 1996 Chevrolet S10 manual

Heads up: we may earn a commission if you buy through these links, at no extra cost to you. Prices checked 2026-10 and can change. We never host or link to pirated manuals. Disclosure

FAQ

Does the 1996 Chevrolet S10 have any recalls?

Yes. NHTSA lists 7 vehicle recalls for the 1996 Chevrolet S10, plus 3 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 1996 Chevrolet S10 problems?

Owners have filed 668 complaints with NHTSA. The most-reported areas are brakes (hydraulic) (208), visibility (wipers, glass) (100), airbags (74).

What gas mileage does the 1996 Chevrolet S10 get?

EPA ratings run up to 23 mpg combined (2.2 L, Manual 5-spd), across 6 engine and transmission combos.

Where can I get a 1996 Chevrolet S10 repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other S10 years

1990199119921993199419951996199719981999200020012002200320042006201620172018