MotorDeets

1990 Ford F250: Recalls, Problems & MPG

Here are the deets on the 1990 Ford F250: 6 recalls, 111 owner complaints and up to 15 mpg combined.

6vehicle recalls
111owner complaints
4mention a crash
15best combined mpg
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Recalls

6 vehicle recalls from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Fuel system Vehicle recall #89V141000 · 1989 · 1,100 vehicles

What's wrong: Incorrectly installed fuel line connectors have fuel supply and return lines crossed.

Why it matters: Fuel could be transferred from one tank to the other,possibly resulting in fuel overflow and spillage, in presence of an ignitionsource, a fire could occur.

The fix: Replace fuel line assembly.

Transmission & drivetrain Vehicle recall #90V101000 · 1990 · 111,000 vehicles

What's wrong: Under certain conditions, the snap ring that locates the park gear on the output shaft of the transmission May fracture.

Why it matters: When the gear is placed in park, the park gear would notengage, allowing the truck to roll freely if the parking brake is not properlyset. This could result in an accident.

The fix: Install improved snap ring and revised transmission extension housing.

Brakes (hydraulic) Vehicle recall #92V026000 · 1992 · 467,000 vehicles

What's wrong: A revised brake lining noise insulator resulted in a decrease in the thermal insulation between the brake lining and the front brake caliper piston. This caused greater heat transfer to the caliper pistons with the potential to overheat the brake fluid and diminish brake effectiveness during severe braking conditions.

Why it matters: Increased stopping distances and inablility to holdvehicles on a steep grade results in increased risk of accident in the event ofa sudden stop or when constant braking is needed to maneuver through areas withsteep grades.

The fix: Add snap-in insulators that attach to each of the front brake caliper pistons. In addition, vehicles with 7.5 l engines will have insulation added to the engine compartment brake lines.

Fuel system Vehicle recall #93V125000 · 1993 · 1,131,000 vehicles

What's wrong: A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.

Why it matters: Spilled fuel can result in a fire when exposed to asource of ignition.

The fix: Replacement of the fuel pressure regulator and installation of redundant check valves.

Fuel system Vehicle recall #94V040000 · 1994 · 89,770 vehicles

What's wrong: The steel fuel return tubes that connect the frame fuel return lines with the engine fuel rail can contact the pinch weld flange connecting the dash panel to the floor pan. Continued contact leads to abrasion of the steel fuel return tube and eventually results in a fuel leak.

Why it matters: Abrasion of the steel tube wall that eventually causes a fuel leak May result in a fire, if a source of ignition is present.

The fix: Ford dealers will replace the fuel return tubes with flexible stainless steel braided/teflon tubes. Dealers will also inspect the fuel supply tubes.

Electrical Vehicle recall #96V071000 · 1996 · 7,900,000 vehicles

What's wrong: The ignition switch could experience an internal short circuit.

Why it matters: This condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.

The fix: Dealers will replace the ignition switch.

1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Fuel system Recall #01I008000 · 2001 · 1,556,221 vehicles

What's wrong: This is not a safety recall in accordance with the safety act. However, it is deemed a safety improvement campaign by the agency. Vehicle description: 1990-1993 Ford f-series vehicles equipped with dual fuel tanks and 4.9, 5.0,5.8, or 7.5 liter gasoline fueled engines. Some vehicles can experience a cross tank fuel flow condition due to a damaged check valve in the fuel pump/sender assembly. Fuel May be supplied…

Why it matters: Should this occur, the capacity of the receiving tank May be exceeded and fuel May overflow from the filler cap.

The fix: Ford is extending the warranty for potential fuel cross-flow to 12 years of service or 150,000 miles from the vehicle's warranty start date, whichever occurs first. This cover will automatically transfer to subsequent owners at no charge. If a vehicle already has more than 150,000 miles, this…

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 14 mention a fire, 1 injuries and 0 deaths were reported.

Fuel system37
Brakes (hydraulic)27
Electrical14
Transmission & drivetrain11
Engine & cooling10
Tires6
Speed control / throttle3
Steering3

What owners describe

The 1990 Ford F250 has 111 owner complaints, ranking #3 of 3 F250 model years for complaints (about average; the typical year has 159). Complaints peaked in 1996 (22 filed that year). The typical problem showed up when the car was about 7 years old, at a median of 119,052 miles.

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
4.9 L 6-cylManual 4-spdRear-Wheel Drive151715Regular
4.9 L 6-cylAutomatic 4-spdRear-Wheel Drive141715Regular
4.9 L 6-cylManual 4-spdRear-Wheel Drive141615Regular
4.9 L 6-cylManual 5-spdRear-Wheel Drive141715Regular
5.0 L 8-cylAutomatic 4-spdRear-Wheel Drive121714Regular
5.0 L 8-cylAutomatic 4-spdRear-Wheel Drive131714Regular
5.0 L 8-cylManual 5-spdRear-Wheel Drive131714Regular
4.9 L 6-cylManual 5-spd4-Wheel or All-Wheel Drive131614Regular
4.9 L 6-cylAutomatic 3-spdRear-Wheel Drive131413Regular
5.0 L 8-cylManual 4-spdRear-Wheel Drive121413Regular
5.0 L 8-cylAutomatic 4-spd4-Wheel or All-Wheel Drive111613Regular
5.0 L 8-cylManual 5-spd4-Wheel or All-Wheel Drive111513Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1990 Ford F250.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 1990 Ford F250 manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 1990 Ford F250 manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 1990 Ford F250 manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 1990 Ford F250 manual

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FAQ

Does the 1990 Ford F250 have any recalls?

Yes. NHTSA lists 6 vehicle recalls for the 1990 Ford F250, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 1990 Ford F250 problems?

Owners have filed 111 complaints with NHTSA. The most-reported areas are fuel system (37), brakes (hydraulic) (27), electrical (14).

What gas mileage does the 1990 Ford F250 get?

EPA ratings run up to 15 mpg combined (4.9 L, Manual 4-spd), across 15 engine and transmission combos.

Where can I get a 1990 Ford F250 repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other F250 years

199020052006