MotorDeets

2002 GMC Envoy Xl: Recalls, Problems & MPG

Here are the deets on the 2002 GMC Envoy Xl: 3 recalls, 70 owner complaints and up to 16 mpg combined.

3vehicle recalls
70owner complaints
2mention a crash
16best combined mpg
2002 GMC Envoy Xl
Photo: SsmIntrigue · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

3 vehicle recalls from the manufacturer. Repairs are free. Check your VIN to see if one is still open on your car.

Visibility (wipers, glass) Vehicle recall #04V046000 · 2004 · 581,394 vehicles

What's wrong: Certain sport utility vehicles have windshield wiper systems that will not turn on, cease operation while in use, fail to turn off/on by themselves (moisture sensitive wiper system), or have continuous windshield washer pump operation because the presence of water within the wiper modules can either cause a short circuit or can lead to the corrosion of components within the module.

Why it matters: Depending on the occurrence and weather situation, driver visibility could be reduced, which could result in a crash.

The fix: Dealers will cover the windshield wiper module vent hole with a patch. Also, the wiper motor, circuit board, and electrical connector will be inspected to signs of water intrusion and/or corrosion and be replaced as required. The recall began July 6, 2004. Owners should contact Chevrolet at…

Exterior lights Vehicle recall #04V527000 · 2004 · 871,473 vehicles

What's wrong: On certain sport utility vehicles, vibration and heat May cause the tail lamp/stop lamp bulb to loosen in its socket. If this occurs, the bulb May flicker and eventually become inoperative.

Why it matters: An inoperative brake lamp will not convey the driver's intention of stopping to drivers in following vehicles, and an inoperative rear turn signal lamp will not convey the driver's intention to turn to drivers in following vehicles. Both of these failures can increase the risk of a crash.

The fix: Dealers will inspect the tail lamp/stop lamp assemblies, and if necessary, replace them. The recall began on November 22, 2004. Owners should contact Chevrolet at 1-800-630-2438, Oldsmobile at 1-800-630-6537, Buick at 1-866-608-8080, or GMC at 1-866-996-9463.

Latches & locks Vehicle recall #05V494000 · 2005 · 98,007 vehicles

What's wrong: Certain sport utility vehicles have a rear side closure latch that May not latch or unlatch due to corrosion caused by road splash, such as water and road salt. These vehicles were originally sold in or currently registered in the following states: connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania,…

Why it matters: If the door is not latched properly and it goes unnoticed, it May open while the vehicle is in motion. If an unbelted occupant fell out of the vehicle, personal injuries could occur.

The fix: Dealers will install a seal along the lower part of the rocker panel to prevent intrusion of corrosive material, and inspect the rear side closure latches. Functional latches will be cleaned and lubricated. Non-functioning latches will be replaced. The recall began on February 24, 2006.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 3 mention a fire, 1 injuries and 0 deaths were reported.

Fuel system13
Transmission & drivetrain13
Electrical13
Exterior lights11
Brakes (hydraulic)6
Visibility (wipers, glass)5
Latches & locks5
Body & structure5

What owners describe

The 2002 GMC Envoy Xl has 70 owner complaints, ranking #4 of 4 Envoy Xl model years for complaints (well below the 148 average). Complaints peaked in 2005 (16 filed that year). The typical problem showed up when the car was about 4 years old, at a median of 65,000 miles. Neighboring years: 2003 (228 complaints, 3 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
4.2 L 6-cylAutomatic 4-spdRear-Wheel Drive141916Regular
4.2 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive141915Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2002 GMC Envoy Xl.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 2002 GMC Envoy Xl manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 2002 GMC Envoy Xl manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 2002 GMC Envoy Xl manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2002 GMC Envoy Xl manual

Heads up: we may earn a commission if you buy through these links, at no extra cost to you. Prices checked 2026-10 and can change. We never host or link to pirated manuals. Disclosure

FAQ

Does the 2002 GMC Envoy Xl have any recalls?

Yes. NHTSA lists 3 vehicle recalls for the 2002 GMC Envoy Xl. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2002 GMC Envoy Xl problems?

Owners have filed 70 complaints with NHTSA. The most-reported areas are fuel system (13), transmission & drivetrain (13), electrical (13).

What gas mileage does the 2002 GMC Envoy Xl get?

EPA ratings run up to 16 mpg combined (4.2 L, Automatic 4-spd), across 2 engine and transmission combos.

Where can I get a 2002 GMC Envoy Xl repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Envoy Xl years

2002200320042006