MotorDeets

2004 GMC Envoy: Recalls, Problems & MPG

Here are the deets on the 2004 GMC Envoy: 1 recall, 367 owner complaints and up to 16 mpg combined.

1vehicle recalls
367owner complaints
25mention a crash
16best combined mpg
2004 GMC Envoy
Photo: SsmIntrigue · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

1 vehicle recall from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Exterior lights Vehicle recall #05V198000 · 2005 · 286,478 vehicles

What's wrong: On certain trucks and sport utility vehicles, the driver wishing to signal a turn by moving the directional signal lever, (up or down) May cause the front marker/turn lights and rear turn lights to flash in a manner similar to hazard warning, rather than flashing on the desired side only.

Why it matters: The driver May not be able to clearly signal their intentions to turn, change travel lanes, or potentially warn others of an impaired vehicle operating condition increasing the risk of a crash.

The fix: Dealers will replace the suspect flasher modules with a new flasher module designed with sealed relays and more durable contact material inside of the relays free of charge. The recall began on August 4, 2005. Isuzu began mailing owner letters on August 4, 2005.

1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #07E014000 · 2007 · 308 vehicles

What's wrong: Certain maxzone headlight assemblies, depo brand, p/no 335-1120l-as, sold for use as aftermarket equipment for the above listed passenger vehicles. During production the lamp housing shape deformed distorting the assembly angle of the reflector and influenced the aiming position. These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and…

Why it matters: Decreased lighting visibility May result in a vehicle crash.

The fix: Maxzone will notify owners and offer reimbursement for any noncompliant headlights. The recall began on February 16, 2007.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 11 mention a fire, 31 injuries and 1 deaths were reported.

Electrical164
Exterior lights39
Fuel & propulsion38
Airbags30
Fuel system24
Engine & cooling19
Body & structure18
Speed control / throttle16

What owners describe

The 2004 GMC Envoy has 367 owner complaints, ranking #4 of 15 Envoy model years for complaints (2.2× the average Envoy year). Complaints peaked in 2008 (44 filed that year). The typical problem showed up when the car was about 6 years old, at a median of 72,000 miles. Neighboring years: 2003 (393 complaints, 7 recalls), 2005 (488 complaints, 2 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
4.2 L 6-cylAutomatic 4-spdRear-Wheel Drive141916Regular
4.2 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive141916Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 GMC Envoy.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 2004 GMC Envoy manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 2004 GMC Envoy manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 2004 GMC Envoy manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2004 GMC Envoy manual

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FAQ

Does the 2004 GMC Envoy have any recalls?

Yes. NHTSA lists 1 vehicle recall for the 2004 GMC Envoy, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2004 GMC Envoy problems?

Owners have filed 367 complaints with NHTSA. The most-reported areas are electrical (164), exterior lights (39), fuel & propulsion (38).

What gas mileage does the 2004 GMC Envoy get?

EPA ratings run up to 16 mpg combined (4.2 L, Automatic 4-spd), across 2 engine and transmission combos.

Where can I get a 2004 GMC Envoy repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Envoy years

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