MotorDeets

2004 GMC Yukon Xl: Recalls, Problems & MPG

Here are the deets on the 2004 GMC Yukon Xl: 3 recalls, 87 owner complaints.

3vehicle recalls
87owner complaints
5mention a crash
–best combined mpg
2004 GMC Yukon Xl
Photo: Jones028 from Hong Kong · CC BY 2.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

3 vehicle recalls from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Brakes (hydraulic) Vehicle recall #04V045000 · 2004 · 68,875 vehicles

What's wrong: Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of Federal Motor Vehicle Safety Standard no. 135, ?passenger car brake systems.? Some of these vehicles were produced with an out-of-specification brake hydro-boost housing relief valve bore.

Why it matters: Consequently, the valve o-ring seal May fracture. Steering efforts May be slightly increased while braking or parking. Under certain driving conditions, a fractured seal May require a slight increase in the applied brake pedal effort to achieve the same vehicle deceleration rate as prior to the…

The fix: Dealers are to replace the hydro-boost relief valve. The recall began on June 18, 2004. Owners should contact Cadillac at 1-866-982-2339; Chevrolet at 1-800-630-2438; GMC at 1-866-996-9463; or Hummer at 1-866-486-6376.

Brakes (hydraulic) Vehicle recall #05V043000 · 2005 · 77,411 vehicles

What's wrong: Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator May crack and separate from the hydro-boost assembly during normal operating conditions.

Why it matters: If a separation occurred and the hood of the vehicle were open, fragments from the accumulator could cause injury to people in the immediate area. The presence of this crack or fractured surface could allow the hydraulic fluid to leak from the accumulator circuit of the booster assembly. The loss…

The fix: Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on March 23, 2005.

Engine & cooling Vehicle recall #06V289000 · 2006 · 38,439 vehicles

What's wrong: On certain trucks equipped with an 8.1l v8 (rpo l8-VIN g) engine have a condition in which the engine fuel rail pulse damper retainer clip May fracture resulting in inadequate retention of the damper.

Why it matters: If the damper comes loose, a fuel leak May result. Fuel leakage, in the presence of an ignition source, could result in a fire.

The fix: Dealers will replace the engine fuel rail pulse damper retainer clip free of charge. The recall began on August 31, 2006.

1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Wheels Equipment recall #07E106000 · 2007 · 130,000 vehicles

What's wrong: Certain federal-mogul replacement wheel hub assemblies with the brand names: national, carquest p/nos. 515020, 515021, 515025, 515053, 515054, 515059, and 515060, shipped between January 23, 2006, and December 20, 2007, sold for light duty and medium duty trucks. The inboard retention nut used to maintain hub bearing assembly can loosen resulting in an ABS light indication, noise, and/or wheel separation.

Why it matters: Wheel separation can result in a vehicle crash.

The fix: Federal-mogul will notify customers and will replace the hub assembly free of charge. The recall began on February 7, 2008. Owners can contact federal-mogul toll-free at 877-489-6659.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 2 mention a fire, 2 injuries and 0 deaths were reported.

Electrical30
Steering12
Engine & cooling9
Brakes8
Brakes (hydraulic)6
Equipment5
Airbags5
Transmission & drivetrain4

What owners describe

The 2004 GMC Yukon Xl has 87 owner complaints, ranking #11 of 28 Yukon Xl model years for complaints (about average; the typical year has 86). Complaints peaked in 2007 (19 filed that year). The typical problem showed up when the car was about 4 years old, at a median of 45,500 miles. Neighboring years: 2003 (102 complaints, 3 recalls), 2005 (42 complaints, 5 recalls).

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 GMC Yukon Xl.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 2004 GMC Yukon Xl manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 2004 GMC Yukon Xl manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 2004 GMC Yukon Xl manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2004 GMC Yukon Xl manual

Heads up: we may earn a commission if you buy through these links, at no extra cost to you. Prices checked 2026-10 and can change. We never host or link to pirated manuals. Disclosure

FAQ

Does the 2004 GMC Yukon Xl have any recalls?

Yes. NHTSA lists 3 vehicle recalls for the 2004 GMC Yukon Xl, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2004 GMC Yukon Xl problems?

Owners have filed 87 complaints with NHTSA. The most-reported areas are electrical (30), steering (12), engine & cooling (9).

Where can I get a 2004 GMC Yukon Xl repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Yukon Xl years

1999200020012002200320042005200620072008200920102011201220132014201520162017201820192020202120222023202420252026