MotorDeets

1991 Jeep Cherokee: Recalls, Problems & MPG

Here are the deets on the 1991 Jeep Cherokee: 5 recalls, 233 owner complaints and up to 18 mpg combined.

5vehicle recalls
233owner complaints
13mention a crash
18best combined mpg
1991 Jeep Cherokee
Photo: Rutger van der Maar · CC BY 2.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

5 vehicle recalls from the manufacturer, plus 4 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Brakes (hydraulic) Vehicle recall #90V206000 · 1990 · 160 vehicles

What's wrong: Suspension jounce bumper could contact left rear wheel brake tube when suspension is at full jounce (bounce).

Why it matters: Contact at full jounce May cause the brake tube tocollapse and restrict the hydraulic brake fluid pressure to the left rear brakewhich affects the braking capability of the vehicle.

The fix: Replace left rear brake tube with tube designed to eliminate contact with bumper.

Brakes (hydraulic) Vehicle recall #91V023000 · 1991 · 425 vehicles

What's wrong: Improperly installed brake fluid tube May allow the tube to contact the steering intermediate shaft damaging the tube.

Why it matters: Brake fluid leakage could occur and result in partialloss of braking capability.

The fix: Reposition brake tube to avoid contact with steering shaft; also, replace any damaged brake tubes.

Brakes (hydraulic) Vehicle recall #91V063000 · 1991 · 17,000 vehicles

What's wrong: Improper insertion/crimping of the hose-to-end fittings of the high pressure hose on the anti-lock brake system can cause detachment of the hose from the ABS system, and discharge of hydraulic fluid.

Why it matters: Detachment of the hose from the ABS system causes theloss of the ABS function and hydraulic brake assist, leaving only manual brakesand decreasing stopping ability, which could result in an accident. Discharge ofhydraulic fluid in the area of the hot exhaust system could result in an…

The fix: Replace the ABS high pressure hose.

Brakes (hydraulic) Vehicle recall #96V260000 · 1996 · 52,000 vehicles

What's wrong: The antilock brake system (ABS) hydraulic control unit can experience excessive brake actuator piston seal wear which could cause pump-motor deterioration.

Why it matters: If this occurs, the ABS function would be lose and reduced power assist would be experienced during vehicle braking. The instrument panel warning lights will signal system impairment and the base manual brakes will remain functional.

The fix: Dealers will test the vehicle's ABS and repair as necessary. The warranty on all ABS components will be extended to 10 years or 100,000 miles (except for the brake actuator piston assembly and the pump-motor assembly which will have a lifetime coverage). Owners will be reimbursed for previous ABS…

Brakes (hydraulic) Vehicle recall #98V005000 · 1998 · 293,369 vehicles

What's wrong: The front disc brake rotors can experience severe corrosion if operated for an extensive period in the "salt belt." if the rotors are not replaced, the corrosion can eventually compromise the structural integrity of the stamped steel center hub section of the rotor.

Why it matters: The reduced strength can allow the cast iron wear surface to separate from the hub, reducing the brake effectiveness of the vehicle.

The fix: Dealers will replace these rotors with rotors that are coated with a corrosion protection.

4 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Speed control / throttle Recall #97I002000 · 1997 · 1,010,400 vehicles

What's wrong: This is not a safety recall in accordance with federal regulation 573. However, it is deemed a safety improvement campaign by the agency. Drivers can mistakenly step on the accelerator pedal when they intend to step on the brake pedal.

Why it matters: Pedal misapplication by a driver can cause unintended acceleration.

The fix: Dealers will install a shift interlock on the automatic transmission of these vehicles.

Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles

What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.

Exterior lights Equipment recall #09E012000 · 2009 · 16,270 vehicles

What's wrong: These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.

Why it matters: Decreased lighting visibility May result in a vehicle crash.

The fix: Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on May 11, 2009.

Exterior lights Equipment recall #09E025000 · 2009 · 42,540 vehicles

What's wrong: Dope, Inc. is recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.

Why it matters: Decreased lighting visibility May result in a vehicle crash.

The fix: Dope, Inc. will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on July 28, 2009.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 9 mention a fire, 14 injuries and 0 deaths were reported.

Brakes (hydraulic)145
Engine & cooling17
Brakes15
Seat belts14
Transmission & drivetrain13
Speed control / throttle12
Electrical9
Brakes (air)7

What owners describe

The 1991 Jeep Cherokee has 233 owner complaints, ranking #17 of 24 Cherokee model years for complaints (well below the 602 average). Complaints peaked in 1995 (42 filed that year). The typical problem showed up when the car was about 6 years old, at a median of 172,601 miles. Neighboring years: 1990 (270 complaints, 5 recalls), 1992 (113 complaints, 1 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
2.5 L 4-cylManual 5-spdRear-Wheel Drive172118Regular
2.5 L 4-cylManual 5-spd4-Wheel or All-Wheel Drive162018Regular
4.0 L 6-cylManual 5-spdRear-Wheel Drive152017Regular
4.0 L 6-cylManual 5-spd4-Wheel or All-Wheel Drive152017Regular
4.0 L 6-cylAutomatic 4-spdRear-Wheel Drive142016Regular
4.0 L 6-cylAutomatic 4-spd4-Wheel or All-Wheel Drive141815Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1991 Jeep Cherokee.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 1991 Jeep Cherokee manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 1991 Jeep Cherokee manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 1991 Jeep Cherokee manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 1991 Jeep Cherokee manual

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FAQ

Does the 1991 Jeep Cherokee have any recalls?

Yes. NHTSA lists 5 vehicle recalls for the 1991 Jeep Cherokee, plus 4 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 1991 Jeep Cherokee problems?

Owners have filed 233 complaints with NHTSA. The most-reported areas are brakes (hydraulic) (145), engine & cooling (17), brakes (15).

What gas mileage does the 1991 Jeep Cherokee get?

EPA ratings run up to 18 mpg combined (2.5 L, Manual 5-spd), across 6 engine and transmission combos.

Where can I get a 1991 Jeep Cherokee repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Cherokee years

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