MotorDeets

2002 Mercury Cougar: Recalls, Problems & MPG

Here are the deets on the 2002 Mercury Cougar: 1 recall, 95 owner complaints and up to 24 mpg combined.

1vehicle recalls
95owner complaints
9mention a crash
24best combined mpg
2002 Mercury Cougar
Photo: IFCAR · Public domain · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

1 vehicle recall from the manufacturer, plus 2 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Fuel system Vehicle recall #04V421000 · 2004 · 88,600 vehicles

What's wrong: On certain passenger vehicles, contamination of the filter in the fuel delivery module (fdm) can reduce, and eventually block, the flow of fuel to the engine.

Why it matters: This May cause engine hesitation, loss of power, surging, and other similar symptoms. Over time, the filter May become sufficiently blocked to cause the engine to stall, which could result in a crash.

The fix: This action is deemed a safety improvement campaign and is not being conducted under the safety act. All owners will be notified of the problem, and dealers will replace the fdm with a new design at no charge if the owner reports that the vehicle exhibits any of the identified symptoms. The free…

2 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Brakes (hydraulic) Equipment recall #06E022000 · 2006 · 7,440 vehicles

What's wrong: Certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain Ford, daimlerchrysler, and Jeep passenger vehicles. These brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. Only products that were manufactured from July 27, 2005 through January 17, 2006 (date codes 0529 through 0602) are subject to this recall. When…

Why it matters: Loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.

The fix: Affinia (brake parts, Inc.) will replace the subject brake hydraulic master cylinders free of charge. The recall began on March 20, 2006. Owners can contact affina group customer service at 1-800-323-0354.

Suspension Equipment recall #08E033000 · 2008 · 6,903 vehicles

What's wrong: The part numbers packaged with incorrect nuts are: k7147, k7329, k8683, and 104353. These parts were made for use on the various vehicles listed above.

Why it matters: The nuts included in the packaging for these ball joint assemblies are missing the intended prevailing torque (self-locking) feature. If the incorrect nut was to become loose, the joining members May loosen leading to a separation of the ball joint. This May result in loss of vehicle control,…

The fix: Federal mogul will notify owners and replace the parts free of charge. The recall began on May 22, 2008. Owners can contact federal mogul at 877-489-6659.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 1 mention a fire, 12 injuries and 0 deaths were reported.

Fuel system41
Engine & cooling11
Transmission & drivetrain10
Engine9
Airbags7
Visibility (wipers, glass)6
Electrical4
Speed control / throttle4

What owners describe

The 2002 Mercury Cougar has 95 owner complaints, ranking #6 of 13 Cougar model years for complaints (about average; the typical year has 129). Complaints peaked in 2003 (15 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 66,600 miles. Neighboring years: 2001 (82 complaints, 1 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
2.0 L 4-cylManual 5-spdFront-Wheel Drive213124Regular
2.5 L 6-cylAutomatic 4-spdFront-Wheel Drive182621Regular
2.5 L 6-cylManual 5-spdFront-Wheel Drive182721Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2002 Mercury Cougar.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
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Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2002 Mercury Cougar manual

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FAQ

Does the 2002 Mercury Cougar have any recalls?

Yes. NHTSA lists 1 vehicle recall for the 2002 Mercury Cougar, plus 2 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2002 Mercury Cougar problems?

Owners have filed 95 complaints with NHTSA. The most-reported areas are fuel system (41), engine & cooling (11), transmission & drivetrain (10).

What gas mileage does the 2002 Mercury Cougar get?

EPA ratings run up to 24 mpg combined (2.0 L, Manual 5-spd), across 3 engine and transmission combos.

Where can I get a 2002 Mercury Cougar repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Cougar years

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