2004 Big Dog Chopper problems & recalls
NHTSA recalls and owner complaints for the 2004 Big Dog Chopper.
Recalls
Electrical System #10V180000 · 2010 · 1,895 units
Problem: Big dog is recalling certain 2004 chopper, bulldog, ridgeback, mastiff, boxer, and pitbull motorcycles. there is a possible loose connection between the harness connector and the electronic harness controller.
Risk: This condition may cause the motorcycle to experience intermittent loss of electrical power to various components, which can lead to, among other things, a loss of headlamp function or a vehicle stall, increasing the risk of a crash.
Fix: Big dog will notify owners and dealers will repair the motorcycles free of charge. the safety recall began on may 24, 2010. owners may contact big dog at 1-316-219-9121.
Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.
What owners complain about
Components named in 3 NHTSA owner complaints. Complaints are unverified.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Chopper.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
Downloadable service manuals. Pay once, keep it.
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Specs
Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.
Other years
FAQ
Does the 2004 Big Dog Chopper have recalls?
NHTSA lists 1 recall for the 2004 Big Dog Chopper. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.
What are the most common 2004 Big Dog Chopper problems?
In 3 owner complaints filed with NHTSA, the most-named area is electrical system.