2004 BMW R 1200 GS problems & recalls

Problem: On certain motorcycles, the defect involves a water leak around the fuel pump that is integrated within the fuel tank. an o-ring seal attached to the pump's electronic housing does not meet specifications and water can bypass this seal and contact the pump electronics.

Risk: Engine stalling, or a failure to start, could occur without prior warning. if stalling were to occur while the motorcycle was being driven, the rider would be unable to maintain speed or accelerate and a crash could occur without prior warning.

Fix: Dealers will replace a sealing ring. if the fuel pump electronic unit is corroded, it will be replaced free of charge. the recall began may 9, 2005. additional my 2005 r1200 gs motorcycles were added to this recall in december 2005. owners of my 2005 motorcycles will receive a notification during february 2006 through august 2006. owners may contact bmw at 1-800-831-1117.

Problem: On certain motorcycles, if certain procedures are performed that involves removal of the front left brake caliper, the abs sensor cable can be routed incorrectly and when the caliper is reinstalled, the sensor cable can come into contact and rub against the front brake disc. overtime, if the chafing becomes severe, it is possible to lose the abs function.

Risk: Loss of abs function could increase the risk of a crash during certain riding conditions.

Fix: Dealers will attach additional retaining clips free of charge to the abs sensor cable, which will provide a more secure connection to the wheel carrier. the recall began on june 5, 2006, and will be a phased mailing through october 2006. owners may contact bmw at 1-800-831-1117.

Problem: On certain motorcycles, under rapid, repeated, and unusually harsh braking, loss of abs capability could temporarily occur.

Risk: Temporary loss of abs braking could increase the risk of a crash.

Fix: Dealers will add a physical restriction, in the form of a banjo bolt with a flow restrictor to the brake line, and on certain models dealers will install new front brake discs of a slightly larger thickness free of charge. the recall began on june 5, 2006, and will be a phased mailing through october 2006. owners may contact bmw at 1-800-831-1117.