Buell BLAST problems & recalls
NHTSA records for 2004–2009: 2 recall campaigns and 5 owner complaints. Pick a model year.
By year
What owners complain about (all years)
Recent recalls
Fuel System, Gasoline #08V439000 · 2008 · 1,335 units
Problem: Buell is recalling 1,307 my 2007-2008 blast motorcycles. the fuel tank may experience some local deformation under high-heat conditions that creates contact of the tank with the cylinder head. in some of these cases, the cylinder head rubbing on the fuel tank has created a fuel leak.
Risk: This could result in a crash or fire, which could cause injury or death to the rider.
Fix: Dealers will install a bracket which will prevent the fuel tank from contacting the cylinder head. the recall began on september 11, 2008. owners may contact buell at 1-414-343-8400.
Fuel System, Gasoline #04V365000 · 2004 · 656 units
Problem: On certain motorcycles, the valve which was designed to allow air to replace fuel in the tank during operation could malfunction thereby starving the engine for fuel.
Risk: This situation could cause the vehicle to shut down without warning, which could lead to a crash, causing the possibility of death or injury.
Fix: Buell will replace the vent valve. the recall began on august 27, 2004. owners should contact buell at 414-343-8400.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the BLAST.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
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