MotorDeets

Buell XB9S problems & recalls

NHTSA records for 2004–2004: 1 recall campaign and 1 owner complaint. Pick a model year.

2004

By year

YearRecallsComplaints
200411

What owners complain about (all years)

Exterior Lighting1

Recent recalls

Electrical System #03V494000 · 2003 · 581 units

Problem: On certain motorcycles, the wire that provides power to the horn, due to misrouting, can become frayed from contact with the horn bracket mounting bolt. as a result, the horn wire may become exposed, and when the horn button is pushed, either the horn circuit fuse or the key switch fuse can blow.

Risk: If the key switch fuse blows, the vehicle can stall, which could result in a crash. if the horn fuse blows, there will be a loss of power to the horn and rear brake light.

Fix: Dealers will inspect and correct the wire routing, if necessary. owner notification began on december 23, 2003. owners should contact buell at 1-414-342-4680.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the XB9S.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

Check XB9S manual
Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

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