MotorDeets

Harley-Davidson FXDLI problems & recalls

NHTSA records for 2003–2006: 2 recall campaigns and 6 owner complaints. Pick a model year.

200320042006

By year

YearRecallsComplaints
200310
200410
200606

What owners complain about (all years)

Electrical System2
Structure2
Service Brakes, Hydraulic1
Power Train1

Recent recalls

Vehicle Speed Control #05V430000 · 2005 · 12,398 units

Problem: On certain motorcycles, the throttle cables come into contact with the tunnel portion of the fuel tank.

Risk: In this condition, the cables could eventually wear through the tank, causing a fuel leak. fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the cable and tank, reposition the cable and, if necessary, repair or replace the tank and/or cables free of charge. the recall began on october 31, 2005. owners may contact harley-davidson at 1-414-343-4056.

Exterior Lighting #04V218000 · 2004 · 31,070 units

Problem: On certain dyna, xl, and touring motorcycles, the tail light bulb can fall out of the socket.

Risk: The tail light and the brake light become inoperative, which could lead to a crash.

Fix: Dealers will replace the bulbs. owner notification began on june 3, 2004. owners should contact harley-davidson at 1-414-342-4680.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the FXDLI.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

Check FXDLI manual
Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

Check FXDLI manual
eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

Check FXDLI manual

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