MotorDeets

Harley-Davidson FXDWGI problems & recalls

NHTSA records for 2004–2006: 3 recall campaigns and 15 owner complaints. Pick a model year.

20042006

By year

YearRecallsComplaints
200411
2006214

What owners complain about (all years)

Electrical System5
Power Train3
Suspension2
Fuel System, Gasoline1
Engine And Engine Cooling1
Steering1
Service Brakes, Hydraulic1
Exterior Lighting1

Recent recalls

Steering #06V474000 · 2006 · 10,397 units

Problem: On certain motorcycles, the internally wired handlebars have a potential to crack at the hole where the wires exit the handlebars between the handlebar clamps.

Risk: Should these cracks progress to the point of breaking the handlebar into two pieces, a loss of control could result which could cause a crash which could cause injury or death to the rider.

Fix: Dealers will replace the handlebar with one with a greater wall thickness and with a wire exit hole that has a shape that reduces stress concentration. the recall began on january 16, 2007. owners may contact harley-davidson at 1-414-342-4680.

Power Train #05V537000 · 2005 · 10,498 units

Problem: On certain motorcycles, the transmission may go into a false neutral position even though the neutral indicator light is illuminated.

Risk: The motorcycle could drop into gear unexpectedly and create the risk of a crash and injuries.

Fix: Dealers will replace the shifter cam (drum), the detent arm, and the neutral switch with newly designed components. the recall began on december 12, 2005. owner may contact rley davidson at 1-414-343-4056.

Vehicle Speed Control #05V430000 · 2005 · 12,398 units

Problem: On certain motorcycles, the throttle cables come into contact with the tunnel portion of the fuel tank.

Risk: In this condition, the cables could eventually wear through the tank, causing a fuel leak. fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the cable and tank, reposition the cable and, if necessary, repair or replace the tank and/or cables free of charge. the recall began on october 31, 2005. owners may contact harley-davidson at 1-414-343-4056.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the FXDWGI.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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Downloadable service manuals. Pay once, keep it.

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