MotorDeets

Harley-Davidson SPORTSTER 1200R problems & recalls

NHTSA records for 2004–2005: 1 recall campaign and 7 owner complaints. Pick a model year.

20042005

By year

YearRecallsComplaints
200414
200513

What owners complain about (all years)

Service Brakes, Hydraulic6
Engine1

Recent recalls

Service Brakes, Hydraulic #06V201000 · 2006 · 9,506 units

Problem: On certain motorcycles, the front master brake cylinder assembly had been built with inadequate lubrication on the secondary cup. this could cause the sliding resistance of the piston to be excessive, which in turn could cause the return of the piston to be slow upon release of the brake.

Risk: The piston may not return completely. if this happens, the rear brake light could remain illuminated which could cause a crash or injuries.

Fix: Dealers will rebuild the master cylinder. the recall began on july 10, 2006. owners may contact harley davidson at 1-414-343-4056.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the SPORTSTER 1200R.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

Check SPORTSTER 1200R manual
Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

Check SPORTSTER 1200R manual
eManualOnline Download (PDF), keep forever

Downloadable service manuals. Pay once, keep it.

Check SPORTSTER 1200R manual

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