2004 Harley-Davidson SPORTSTER 1200R problems & recalls
NHTSA recalls and owner complaints for the 2004 Harley-Davidson SPORTSTER 1200R.
Recalls
Service Brakes, Hydraulic #06V201000 · 2006 · 9,506 units
Problem: On certain motorcycles, the front master brake cylinder assembly had been built with inadequate lubrication on the secondary cup. this could cause the sliding resistance of the piston to be excessive, which in turn could cause the return of the piston to be slow upon release of the brake.
Risk: The piston may not return completely. if this happens, the rear brake light could remain illuminated which could cause a crash or injuries.
Fix: Dealers will rebuild the master cylinder. the recall began on july 10, 2006. owners may contact harley davidson at 1-414-343-4056.
Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.
What owners complain about
Components named in 4 NHTSA owner complaints, median 13,400 miles. Complaints are unverified.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 SPORTSTER 1200R.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
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Specs
Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.
Other years
FAQ
Does the 2004 Harley-Davidson SPORTSTER 1200R have recalls?
NHTSA lists 1 recall for the 2004 Harley-Davidson SPORTSTER 1200R. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.
What are the most common 2004 Harley-Davidson SPORTSTER 1200R problems?
In 4 owner complaints filed with NHTSA, the most-named area is service brakes, hydraulic.