2005 Harley-Davidson Touring problems & recalls
NHTSA recalls and owner complaints for the 2005 Harley-Davidson Touring.
Recalls
Fuel System, Gasoline #04V465000 · 2004 · 2,828 units
Problem: On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. on fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. on carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.
Risk: These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.
Fix: Dealers will test each canister for blockage, then replace as necessary. the recall began november 4, 2004. owners should contact harley-davidson at 1-414-343-4056.
Fuel System, Gasoline #04V607000 · 2004 · 9,501 units
Problem: Certain motorcycles may have been produced with defective fuel shut-off valves. the functionality of the 'on' position and the 'reserve' position of the valve may have been reversed.
Risk: If the bike were operating with the valve in the 'on' position, the bike could run out of fuel, the expected fuel reserve will not be available. this could lead to the driver running out of gas without warning, increasing the risk of a crash.
Fix: Dealers will inspect the fuel valve and replace it, if necessary. the recall began february 7, 2005. owners should contact harley-davidson at 1-414-342-4080.
Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.
What owners complain about
Components named in 14 NHTSA owner complaints, median 2,300 miles. Complaints are unverified.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 Touring.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
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Specs
Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.
Other years
FAQ
Does the 2005 Harley-Davidson Touring have recalls?
NHTSA lists 2 recalls for the 2005 Harley-Davidson Touring. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.
What are the most common 2005 Harley-Davidson Touring problems?
In 14 owner complaints filed with NHTSA, the most-named area is electrical system.