Kawasaki KL650E problems & recalls

Problem: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. wires in the wiring harness might be damaged due to rubbing contact with a portion of the motorcycle frame.

Risk: This could result in loss of electrical power to the engine creating a risk of a crash resulting in injury or death.

Fix: Dealers will inspect and if necessary replace the main wiring harness free of charge. the recall began on february 24, 2009. owners may contact kawasaki at 866-802-9381.

Problem: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. the muffler assembly is secured to the frame of the motorcycle by two bolts. it is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.

Risk: If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.

Fix: Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. the recall began on february 23, 2009. owners may contact kawasaki at 866-802-9381.

Problem: On certain motorcycles, insufficient tightening of the muffler mounting bolts could allow the bolts to loosen.

Risk: If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle and create the potential for a crash.

Fix: Dealers will tighten two muffler mounting bolts to the proper torque free of charge. the recall began on october 22, 2007. owners may contact kawasaki at 1-866-802-9381.