2009 Kawasaki KL650E problems & recalls
NHTSA recalls and owner complaints for the 2009 Kawasaki KL650E.
Recalls
Engine And Engine Cooling #09V059000 · 2009 · 16,167 units
Problem: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. the muffler assembly is secured to the frame of the motorcycle by two bolts. it is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.
Risk: If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.
Fix: Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. the recall began on february 23, 2009. owners may contact kawasaki at 866-802-9381.
Electrical System #09V062000 · 2009 · 16,167 units
Problem: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. wires in the wiring harness might be damaged due to rubbing contact with a portion of the motorcycle frame.
Risk: This could result in loss of electrical power to the engine creating a risk of a crash resulting in injury or death.
Fix: Dealers will inspect and if necessary replace the main wiring harness free of charge. the recall began on february 24, 2009. owners may contact kawasaki at 866-802-9381.
Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.
What owners complain about
Components named in 6 NHTSA owner complaints, median 6,400 miles. Complaints are unverified.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2009 KL650E.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
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Specs
Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.
Other years
FAQ
Does the 2009 Kawasaki KL650E have recalls?
NHTSA lists 2 recalls for the 2009 Kawasaki KL650E. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.
What are the most common 2009 Kawasaki KL650E problems?
In 6 owner complaints filed with NHTSA, the most-named area is electrical system.