2005 Suzuki VL800 problems & recalls
NHTSA recalls and owner complaints for the 2005 Suzuki VL800.
Recalls
Electrical System #05V566000 · 2005 · 23,839 units
Problem: On certain motorcycles, the ignition switch wiring harness may have been improperly routed at the time of production. if the wiring harness is not routed properly, it can rub against the clutch cable/throttle cable.
Risk: Continued rubbing may eventually lead to a short circuit which may cause the engine to stall or the lights to go out. this will increase the chance of a crash resulting in serious injury or death.
Fix: Dealers will re-route the ignition switch wiring harness and replace the lock set including the ignition switch along with the clutch cable/throttle cable free of charge. the recall began on january 6, 2006. owners may contact suzuki at 714-572-1490.
Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.
What owners complain about
Components named in 9 NHTSA owner complaints, median 8,560 miles. Complaints are unverified.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 VL800.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
Downloadable service manuals. Pay once, keep it.
Heads up: we may earn a commission if you buy through these links, at no extra cost to you. We never host or link to pirated manuals. Disclosure
Specs
Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.
Other years
FAQ
Does the 2005 Suzuki VL800 have recalls?
NHTSA lists 1 recall for the 2005 Suzuki VL800. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.
What are the most common 2005 Suzuki VL800 problems?
In 9 owner complaints filed with NHTSA, the most-named area is electrical system.